IMPLEMENTING LEAN MANUFACTURING

BREAKTHOUGH PERFORMANCE IN LEAN MANUFACTURING AND SERVICE

The successful application of our Lean Management methodology and tools within your company will have an enormous impact on cycle times, reduction in errors and customer satisfaction.

Our training and consulting services are designed to achieve measurable results immediately. We believe in providing practical hand-on training through the combination of classroom, case studies, and real life application exercises.

What is Lean?

• Lean production focuses on eliminating waste in processes (i.e. the waste of work in progress and finished good inventories)
  
• Lean production is not about eliminating people
  
• Lean production is about expanding capacity by reducing costs and shortening cycle times between order and ship date
  
• Lean Management directs you to focus on what is important to the customer

Scope of Our Training & Consulting Services

• Lean Manufacturing & Service
• 5S & Visual Controls
• Kaizen
• Value Stream Mapping
• Pull Manufacturing-Kanban
• Mistake Proofing
• Quick Changeover-SMED
• Applying Lean Six Sigma
• Lean Accounting
• Theory of Constraints
• High Powered Workteams

By Applying Lean Management skills you will:

• Realize tangible & measurable benefits
• Reduce costs not just selling price
• Reduce delivery time, cycle time, set-up time
• Eliminate waste
• Drive continuous improvement
• Improve quality
• Improve customer ratings and perceptions
• Increase overall customer satisfaction
• Improve employee involvement, morale, and company culture
• Transform your key business processes
  

Lean Manufacturing & Service from Quality Solutions, Inc.:

• Customized training and consulting services
• On-site implementation support
• Visual Factory and 5S implementation
• Value Stream Mapping and Analytical tools
• Quick Changeover techniques
• Work Cell Design for optimum efficiency and effectiveness
• Pull Manufacturing, Kanban, and Design Flow
• Balanced Scorecard and Activity Based Costing
• Lean Six Sigma
• Expect Excellence

Your Lean Certified Consultant will take the time to understand your current processes so as to develop a roadmap that is customized for the organization. Typically your consultant will be on site for two to three days at a time. The duration of the process is largely dependent on the speed with which the tools and techniques are applied. The role of our consultant is to work himself out of his role in your organization so that you can take full ownership of the process and results.

Each project is awarded with a lean manufacturing certification of excellence. This certification process is awarded based on objective assessment of the application of lean manufacturing principles.

 

Training & Implementation Support

Our training programs are set up in a modular format allowing us to customize and scale the training efforts based on a joint assessment of your needs.

Our consulting support is very hands-on. We know that the true measure of success is implementation. We work with your Lean Implementation Teams to provide guidance, suggestions, and objective feedback.

Reasonable Fees Based Upon Overall Project Size

Typically the fees charged by Quality Solutions, Inc. are based on the following:

• Program or course customization
• Number of training courses offered and number of participants
• Number of implementation support days
• Material Expenses
• Follow-up consultation support (days) to Project Teams

Some organizations prefer projects to be priced based on a full package of services vs. daily rates. We can accommodate either approach.

The training modules can be easily scaled to meet the size and budget considerations of the organization.

Do you need a quick quote?

Lean Systems & Cell Design

Your company will be able to apply cellular systems and technology through our practical hands-on training and consulting services. Learn how to integrate six sigma tools with one piece flow techniques. The ability to attain significantly higher productivity, throughput, and quality is attained though our step-by-step approach.

All companies are putting pressure on their managers to get more with less. Through the application of Lean Management tools and thinking you can exceed expectations!